Combustion System, Stoke on Trent

Roy Kirkham & Co Ltd

Kiln Control Services have recently completed the installation of a new self recouperating combustion system with new kiln control panel for Roy Kirkham & Co Ltd in Stoke-On-Trent. They required a system which would reduce their carbon footprint and keep their costs down. The new system gives them fuel savings of 25%. This was achieved by removing the conventional modulating control system with nozzle mixing burners and installing a new SRB combustion system which was developed and installed by our team here at Kiln Control Services.

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    Approved Parts List

      Combustion Equipment natural gas /LPG

    • Individual nozzle mixing burners.
    • Gas Regulators.
    • Gas Solenoid valves.
    • Gas/Air control valves.
    • Gas flow meters.
    • Gas/Air pressure, proving switches.
    • Gas flow meters.
    • Gas regulation stainless steel braided hoses.
    • Gas tightness/proving units.
    • Flame monitoring equipment.
    • Isolation valves.
    • UV sensors.
    • Electrical Equipment

    • Kiln Elements.
    • Thyristors.
    • Contactors.
    • Door safety interlocks.
    • Damper actuators.
    • Controls/Instrumentation

    • Single/multi zone controllers.
    • Over temperature controllers.
    • Paperless recorders.
    • PLC/HMI/SCADA Systems.
    • Thermocouples

    • Single/Duplex.
    • All types e.g. R,S,K manufactured to order.
    • Refractories

    • Insulation bricks.(all grades/sizes).
    • Element support piers/trays.
    • Air setting cement.
    • Fibre modules/veneers.
    • Kiln furniture.
    • Brick cutting service.

    If we don’t carry the spare parts that you require in stock, then we can source them quickly minimising downtime of your equipment.

    Service Contracts

    • You are less likely to incur unforeseen break-downs which stop production.
    • We can carry out the service when your kilns are “shut down” so as not to waste valuable production time.
    • The regularity of the service could be six monthly or annually depending on your individual requirements.
    • After each service a full report is provided highlighting any potential issues which are brought to your attention and any suggestions for remedial works which we deem necessary.
    • A Gas Safety Certificate will be issued where appropriate.

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