Services

Kiln Manufacturers

Newcastle based Kiln Control Services are one of Europe’s leading kiln manufacturers. Our expert kiln builders design, manufacture and install the whole spectrum of kilns, dryer and associated equipment to your exact specifications. Whether you need an industrial rotary kiln, a shuttle kiln or anything in between our team are here to help.

The kilns we manufacture have a temperature range of 0 – 1,800°C (1650°C for electric) making them perfect for firing a vast range of products and materials from china to earthenware. Our team will work closely with you every step of the way from initial design right through to installation to ensure that your kiln is suitable for your requirements and will last you for years to come.

We can also provide our services for full factory layouts of gas, water, air and electrical systems in addition to the additive systems for the brick industry.

Our team also replaces your existing conventional combustion system with a new SRB system that utilises waste heat to pre-heat combustion air, saving you 25-30% on fuel. Waste heat systems from continuous kilns can be used to feed drying chambers.

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Newly manufactured kiln

Industrial Kiln Manufacturers

We are specialist industrial kiln manufacturers and have worked with clients from a wide range of sectors. Our kilns are available with a full range of control options, elements, ventilation systems and kiln types.

We will remove your existing obsolete PLC control systems and supply a new Siemens S7 300 base PLC control system complete with WinCC Scada package which covers both kiln and automation systems.

If you would like more information or to discuss your requirements with a member of our kiln manufacturing team contact us using the short form below or call us on 01782 622 788.

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    Approved Parts List

      Combustion Equipment natural gas /LPG

    • Individual nozzle mixing burners.
    • Gas Regulators.
    • Gas Solenoid valves.
    • Gas/Air control valves.
    • Gas flow meters.
    • Gas/Air pressure, proving switches.
    • Gas flow meters.
    • Gas regulation stainless steel braided hoses.
    • Gas tightness/proving units.
    • Flame monitoring equipment.
    • Isolation valves.
    • UV sensors.
    • Electrical Equipment

    • Kiln Elements.
    • Thyristors.
    • Contactors.
    • Door safety interlocks.
    • Damper actuators.
    • Controls/Instrumentation

    • Single/multi zone controllers.
    • Over temperature controllers.
    • Paperless recorders.
    • PLC/HMI/SCADA Systems.
    • Thermocouples

    • Single/Duplex.
    • All types e.g. R,S,K manufactured to order.
    • Refractories

    • Insulation bricks.(all grades/sizes).
    • Element support piers/trays.
    • Air setting cement.
    • Fibre modules/veneers.
    • Kiln furniture.
    • Brick cutting service.

    If we don’t carry the spare parts that you require in stock, then we can source them quickly minimising downtime of your equipment.

    Service Contracts

    • You are less likely to incur unforeseen break-downs which stop production.
    • We can carry out the service when your kilns are “shut down” so as not to waste valuable production time.
    • The regularity of the service could be six monthly or annually depending on your individual requirements.
    • After each service a full report is provided highlighting any potential issues which are brought to your attention and any suggestions for remedial works which we deem necessary.
    • A Gas Safety Certificate will be issued where appropriate.

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